The Montvale Pergolas is one of our most intricate and distinctive shade structure designs. It is built with 8x8 posts and huge roof timbers to add strength to its symmetrical beautiful lines. Yes, it can be built any size you need and if you don't want to put it up - we will do so for you anywhere in the Continental U.S.
- The Montvale Pergola can be either a stand alone structure or attached to a home or building.
- Your order will be fully erected in the shop for easy re-assembly. No drilling, sanding or cutting needed. Just put it back up and enjoy.
- Detailed Drawings are emailed within 5 business days. You can change any detail or dimension to ensure your pergola kit will work perfectly for you.
- Our Materials are guaranteed to last decades. Redwood outlasts teak and cedar. We use oversized timbers, Stainless Steel hardware and the best weather resistant sealant.
- All joints are notched so your pergola will never sag, warp, twist, or shrink. Each timber is finely sanded for a silky smooth finish.
- Every pergola kit is custom built. You can choose from our standard sizes and options. If you don’t see a size or detail you’d like just let us know.
Just give us a call or email us at [email protected] - we will help you to smooth out the details so you will have the perfect Pergola. We can even install it for you!
Specifications have the following sections, any of which you may go to directly by clicking:
DIMENSIONS & DRAWINGS (PROVIDED PRIOR TO CONSTRUCTION)
We customize our Pergolas to suit your needs. Just tell us what size and options you want. Prior to building, we provide our customers with a detailed set of drawings based on their initial choices and sizes. Our drawing process is the perfect tool to show you every detail and dimension from multiple angles. It gives you the freedom to visualize each detail, making sure that everything is exactly as you'd like before we get the go-ahead to begin building. Drawings are emailed within 5 business days, and we'll revise your drawings as much as needed to make sure all detail and sizing issues are perfected prior to beginning construction.
Below are some examples of drawings sent to prior customers:
Example of Custom Design with 5 Ceiling Fan Bases
Posts normally ship 9' long. 9 posts make the top of the roof 9' also and give you an 8' 4" clearance ("ceiling height") under the rafters. About 90% of our pergola customers go with the default 9' post height. If you'd like your pergola taller or shorter, just select Other Height and write in what you would like in the comments section.
The maximum roof size is 20' in either direction with a 4 post structure. The maximum span (with the standard timber sizes mentioned above) is 18' 2 1/2" on center between posts. Structures over 20' in any direction are built with an additional post to support roofs between 20 and 40 feet. For example, a 30' x 20' free standing pergola has 6 posts.
Forever Redwood Pergola kits are completely assembled in the shop prior to shipping to be certain that everything fits together perfectly. All timbers are notched into one another to increase structural strength and to lock all your pergolas timbers in place so they will never sag, twist or move. There are hundreds of notches in the larger pergolas. Full notching is rarely practiced because it is labor intensive, but it is one of the secrets to a long lasting beautiful pergola.
All assembly hardware is included and is stainless steel.
For additional long-term structural strength, we add solid timber blocking in-between the dual support timbers as shown in the drawing below. With this blocking, the dual supports are in effect converted into one solid 5 3/4 inch x 61/2 inch or 7 1/4 inch x 6 1/2 inch timber as shown below:
Assembly Instructions for: The Montvale Pergolas
Assembly Instructions for: How to Anchor Your Pergola
All You Need is a Few Tools and a Friend.
Assembly is best done by two people and usually takes about half a day to a day, depending on size. Pergolas need a ratchet wrench, a hammer and a ladder to put them together. In some cases, you might need a drill to attach the posts into concrete. As with all our products, we preassemble pergolas in our shop to ensure everything fits together. All hardware is included and all parts are clearly labeled before it is shipped. We also include detailed step-by-step instructions.
Take a look at our assembly instructions below for specific details. If you plan to pour concrete to hold the posts, the project will require an additional half day prior to assembly. Please do the concrete pour a few days prior to assembly to allow the concrete to cure.
Special talent is not required to re-assemble our pergolas. But, if you would like help, just let us know. We have our own team for installations in California, Nevada and Southern Arizona and a network of local contractors we recommend for farther afield.
Care: Your Forever Redwood Furniture will last for decades in year-round weather without maintenance.
Depending on the wood grade you choose, even with harsh year-round outdoor conditions, you can expect your furniture to last from ten to forty years without maintenance of any kind.
Being outside year-round is rough on any woods finish. The surface absorbs UV rays, pollution, constant variations in moisture and temperature and it also oxidizes. This is why most wood just doesn’t hold up and the surface color slowly changes towards a silver patina over the years. But, with Forever Redwood, you don’t have to worry. The silver patina is surface deep only (less than 1/64") and is not indicative of decay. Your set will last decades and is not compromised in any way by the surface color change. For example, we keep our display items as is without refinishing to show off this natural aging (we like the patina!).
Although Forever Redwood is maintenance-free, we recommended you take a few minutes as needed to clean by either hosing down and/or brushing/dusting away accumulated debris (no soap or chemicals needed). If you’d like to keep your set looking its best for decades, please go to: Care and Finish.